Fabrication
ALCON - WOJI FABRICATION YARD
The main activities are:
- Prefabrication of process piping spools, air distribution and pneumatic systems,
- Prefabrication of steel structures, sheds,
- Any other mechanical prefabrication for construction projects such as, but not limited to:
- Supports and Brackets
- Skids Assembly
- Modules
- Barges Construction;
- House Boat Assembly
- Porta Cabin Arrangements
- Knockout Vessel for Flare System
- Water, Diesel and Petrol Tanks
- Insulation of Prefabricated parts, including Valve Boxes and Manifold
The pre-fabrication activities are achieved with the support of Alcon's Technical Office.
QA/QC Engineer supervises the works under the directives of the QA/QC Manager ensuring that all quality equirements are achieved - NDT test equipments.
Woji Fabrication Yard Presentation Movie
FACILITIES DESCRIPTION
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A. PREFABRICATION WORKSHOP
The prefabrication workshop is currently consisting of an industrial shed with a surface area of about 450m2 and an open staking area of 900m2 for finished products.
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B. GRIT BLASTING SHELTER
The blasting shelter is a covered area of 150m2 equipped with movable pots, hoses and nozzles/lance. A manual rotative kiln/burner system is provided to dry sharp sand for daily stock. |
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C. PAINTING/COATING SHEDThe painting shed is about 150m2 of covered area, and an open space for finish product is also available. |
D. JETTY AND RAMP FACILITY
1 hr speed boat to Bonny Island; Strategic location to reach swampy area; dredger equipment; Tug boat and barges |
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E. VALVES CALIBRATION WORKSHOP
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F. CIVIL ACTIVITIES
Reinforcement preparation and concrete precast. |
LIST OF MACHINERY / AREAS IN THE YARD
- Torch Cutting Machine
- 1st Line Piping welding Area
- Cold cutting and Chamfering (Kal Tenbach)
- 2nd Line Piping Welding Area
- Post Weld Heat Treatment Area (PWHT)
- Hydraulic Punching Machine
- Blade Cutting Machine
- Driling Machines
- Grinders
- Hydraulic Cold Cutting Machine for Steel Plates
- Welding Area Structure
- Offices
- Delivery Areas
- Generator Area
- Bridge Crane ( 10 Tons)
- Materials Loading and Unloading
List of Key Projects Completed for the last 5 years
| S/N | Project Name | Project Description | Client Name | Project Location | Fabricated Steel | Project Start / Completion Date |
| 1 | GBARAN UBIE | EPC for FLB Gbaran Project – Construction of 144 Accommodation for EPC Gbaran Project | Saipem / SPDC | Bayelsa | 600 tons Fabricated Stee; | 2009 - 2011 |
| 2 | IDU Gas Plant Revamping Project | EPC Work Completion & Flare Down for Idu Field Gas Development & Flow Station Revamping (Phase 2) | NAOC | Bayelsa | 1000 tons Pipe Spool & 600 tons Structural Steel | 2009 - 2013 |
| 3 | UNICEM | New Crusher Mechanical & Electrical Work Project | United Cement Company of Nigeria Ltd (UniCem) | Calabar | 150 tons Structural Steel | 2011 - 2012 |
| 4 | UQUO GAS PLANT (Central Processing Facility) | Construction works (Civil and Structural Prefabrication, Mechanical, Piping, Electrical and Instrument | SEPTA ENERGY NIGERIA LIMITED | EKET | 500 Tons Structural Steel | 2011 - 2012 |
| 5 | Akwa Ibom International Airport | Construction of MRO Hangar – Akwa Ibom International Airport (Phase 1B) | Akwa Ibom State Government | Uyo | 100 tons Structural Steel | 2012 - 2013 |
| 6 | Afam F5 | Afam F5 Project Facility Development | SPDC | Okoloma - Afam | 100tons of Structural Steel and 100 tons Pipe Spool | 2013 - 2014 |
| 7 | Bonny | Relocation of U-3700 Propane and Butane Air Coolers to U-3300 | NLNG | NLNG Bonny Island | 15 tons Pipe Spool | 2013 |
| 8 | MONORAIL | Installation of Free Issue Monorail Trackwork and Associated Items | Rivers Monorail Co./Ministry of Transport | Rivers State - Port Harcourt | 10 tons Platform | 2013 |
| 9 | Nun Rivers | EPIC Development Outstation Permanent Accommodation at NUN RIVER | SPDC | Rivers State | 67 tons Structural Steel | 2013 - 2014 |
Alcon Woji At a Glance
Fabrication Contractor: ALCON NIGERIA LIMITED
No. of Yards: 1
Corporate Address: Plot 17 Trans Amadi Industrial Layout, Port Harcourt. Rivers State
Address of Yards: Alcon Road, Woji, Port Harcourt
Phone Number: 07063660132
E-mail:
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Primary Contact: Joey Agcol; Fabrizio Grosso
Covered (sq.m.): 3,800
Open (sq.m.): 25,725
Expandable (sq.m.): 10,000
Annual capacity (tons): 1,000
Number of employees: 300
Largest number of employees at any given point: 700
Distance from port: 7 Kms from Onne Port
Fabrication